For strong acids and severe corrosion
- Good mechanical & physical properties
- Excellent corrosion resistance (HCl and H2SO4 iso-corrosion curves)
- Zirconium 702 / 705: Grades, chemistry, specs
- Lap joint flange features and benefits
Commercially pure zirconium lap joint flanges, also known as zirconium 702, are most well-known for their superior corrosion resistance in some of the harshest environments that include:
|• Hydrochloric Acid||• Sulfuric Acid||• Formic Acid||• Nitric Acid||• Acetic Acid|
It is also a metal that offers industry unique properties. It does not absorb neutrons, making it ideal for use in nuclear power and at low temperatures it is superconductive, making it ideal for super magnets.
Hydrochloric Acid Resistance
What makes Zirconium lap joint flanges particularly useful to industry is their resistance to hydrochloric acid where they exhibit a corrosion rate of less than 5mpy at all concentrations and temperatures in excess of the boiling point. Even in 37% HCI, Zirconium flanges do not begin to show substantial corrosion until 130°C (266°F). This performance is unmatched by any other engineering metal or alloy with the exception of tantalum. To give you a point of reference, Hastelloy C276 will experience 288 mpy (mils per year) of corrosion in just 10% HCl at the boiling point while Zirconium lap joint flanges will have a nil corrosion rate even when aerated. As a result, Zirconium lap joint flanges are most beneficial when used is in hydrochloric acid processes with temperatures above the boiling point and in the absence of oxidizing impurities.
General Acid Resistance
In addition to its impressive performance in hydrochloric acid, in sulfuric acid, Zirconium lap joint flanges are resistant to temperatures well above boiling and at acid concentrations up to 70%. Only one other metal, tantalum, is equal to zirconium in nitric acid, where zirconium can be used in all concentrations up to 90% and temperatures up to 200°C. Zirconium is also resistant to most organic media and is considered one of the most corrosion resistant materiala in virtually all acetic acid solutions.
When Zirconium Does Not Perform
Zirconium is known for its tough resistance to acid corrosion, but there are instances that it is not recommended to use Zirconium. Though aeration does not affect the resistance of Zirconium lap joint flanges, even small amounts of oxidizing media such as ferric or cupric chlorides will greatly decrease its corrosion resistance. This often occurs from upstream equipment that carry corrosion contaminants into the zirconium equipment, making process control of upstream equipment critical in maintaining the corrosion resistance of Zirconium. In addition, acid in the presence of oxidizing halide contaminants and can accelerate the rate of attack on Zirconium flanges even at low concentrations. Use of Zirconium lap joint flanges in the presence of fluoride ions is also not recommended, even at low concentrations.
• Nuclear industry utilize Zirconium lap joint flanges for its inability to absorb neutrons
• Zirconium has been used for decades in over 20 years in dye manufacturing for its incredible corrosion resistance and inertness.
• Chemical processing plants often utilized Zirconium in the production of polymers that utilize strong acids .
• Commonly used with nitric acid for the production ammonium nitrate for fertilizers.
99.2% commercially pure zirconium with the highest corrosion resistance.
Zirconium 702 Specifcations: UNS R60702, ASTM B493 and B550, ASME SB493 and SB550 Rod (Bar), ASTM SB551, ASME SB551 Plate, Sheet and Strip
95.5% zirconium with the addition of 2-3% niobium. This addition increases the impact strength of the alloy.
Zirconium 705 Specifications: UNS R06705, ASTM B493 and B550, ASME SB493 and SB550 Rod (Bar)
Lap joint flanges are unique in that they are made of two pieces, the flange itself and the stub end.
- The backside, has a slight shoulder that is square cut at the center or pipe hole
- The front side has a flat face with a filleted (rounded) center hole to match the filleted back face of the stub end. Here the stub end will wrap tightly around the center hole of the flange.
- Shaped like a short piece of pipe with a weld bevel on one. This portion of the stub end is also called the sleeve.
- Narrow shoulder on the flange facing end called is the hub. The back face of the hub has a rounded transition (or inside fillet) that joins the hub to the sleeve
Because a lap joint flange has a two piece configuration, it offers a way to cut cost when piping systems requires
- For high cost alloys the only "wetted" part is the stub end. In this situation, it is only required for the stub-end to be made of the higher cost corrosion-resistant material, where the flange itself can be the produced from lower cost steel.
- Ease of Work
By using lap joint flanges, work can be simplified in situations that require frequent and rapid disassemble and assembly during the operation of a plant. The ability to spin that backing flange compensates for misalignment of the bolt holes during assembly.