A Ni-Cu alloy with high strength and good corrosion resistance

Strength & Saltwater Resistance
Monel® socket head cap screws are made from a nickel-copper alloy that exhibits high strength, toughness and good corrosion resistance. Renowned for the saltwater corrosion resistance, Monel is the go-to material by the navy. It is often used in many other marine applications for its combination of high strength and seawater resistance. Monel screws are even resistant to rapid moving seawater and will last many years in saltwater conditions.
 
Strength and Toughness from Cryogenic to 1000°F
Monel socket head cap screws offer excellent mechanical properties over a wide temperature range from cryogenic up to 1000°F. In US Navy tear tests at temperatures as low as -320°F, Monel 400 has displayed excellent ductility and toughness. In fact, it has shown little decrease in impact resistance when tested on plates at liquid-hydrogen and liquid-helium temperatures.
 
Monel K500 is an age hardened alloy, known for extreme strength even at high temps. But it is also excellent for cryogenic service. Monel K500's tensile and yield strength increase - with little or no change to ductility and toughness - even at the temperature of liquid hydrogen.
 
Excellent Resistance to Hydrofluoric Acid
One of the most outstanding characteristics of Monel socket head cap screws is that they offer exceptional resistance to hydrofluoric acid (HF), a particularly tough acid to deal with, in all concentrations up to the boiling point. For hydrofluoric acid applications Monel screws are perhaps the most resistant of all commonly used specialty alloys.

The most common grades of Monel flanges are Monel 400 and Monel K500 . Gain more insight on these two nickel alloy grades by accessing our Monel 400 and K500 overviews or by contacting our engineering experts.

ResourcesMonel Torque Spec, Flange DimensionsFlange Bolting ChartMonel 400Monel K500

Flange Types Available: Blind FlangesLap Joint FlangesSlip On FlangesSocket Weld FlangesThreaded FlangesWeld Neck Flanges


Common Grades of Monel Slip On Flanges

Monel 400 

Monel 400, UNS N04400 (QQ-N-281), is a nickel-copper alloy with high strength and excellent corrosion resistance in a range of media including sea water, hydrofluoric acid, sulfuric acid, and alkalies. Monel 400 is commonly in marine engineering, chemical and hydrocarbon processing applications.

Monel 400 Specifications: BS3075NA13 (Wire), BS3076NA13 (Bar), ASTM B 164 (Rod, Bar, and Wire), ASTM B 564 (Forgings), ASME SB 164 (Rod, Bar, and Wire), ASME SB 564 (Forgings), AECMA PrEN 2305 (Wire for Rivets), SAE AMS 4675 (Bars and Forgings), SAE AMS 4730 (Wire), SAE AMS 4731 (Wire and Ribbon), DIN 17752 (Rod and Bar), DIN 17753 (Wire), DIN 17754 (Forgings), VdTÜV 263 (Sheet, Plate, Bar, and Tubing), QQ-N-281 (Plate, Sheet, Strip, Bar, Rod, Wire, and Forgings), Werkstoff 2.4360

Monel 400 Chemistry

Monel K500 

Monel K500, UNS N05500 (QQ-N-286),  is a precipitation-hardenable nickel-copper alloy that combines the corrosion resistance of Monel alloy 400 with greater strength (over 2x as strong) and hardness. It also has low permeability and is nonmagnetic to temperatures as low as -150°F (-101°C). 

Monel K500 Specifications: BS3075NA18 (Wire), BS3076NA18 (Rod and Bar), ASTM B 865 (Rod and Bar), DIN 17752 (Rod and Bar), DIN 17753 (Wire), DIN 17754 (Forgings), QQ-N-286 (Rod, Bar, Wire, and Forgings), SAE AMS 4676 (Rod and Bar), ASME Code Case 1192 (Rod and Bar), ISO 9723 (Bar), ISO 9724 (Wire), ISO 9725 (Forgings), Werkstoff 2.4375

Monel K500 Chemistry

 


 Mechanical Properties of Monel

Monel 400 Tensile Curves         Monel alloy K500 Tensile Data

Tensile Chart Updated 9 12 18   Monel K500 Tensile Data

Monel 400 Flange Pressure - Temperature Chart


 

Monel 400 Corrosion Data

Monel HF vs Nickel Alloys revised

Monel 400 HF IsoCorrosion Curve

 


Monel Slip on Flange Features & Benefits

Slip on Flange

Monel slip on flanges are similar to the socket weld flange but without the socket shoulder. When using a socket weld flange, the pipe rests against this internal shoulder. Since a slip on flange does not have shoulder, the pipe can slide completely through the flange hub and is free to spin. 

Advantages

  • Typically lower in price than weld-neck flange, yet welding costs can be more.
  • There is a reduced need to cut the pipe length accurately, making it easier to install.
  • The slip on flange is free to spin on the pipe for easy bolt alignment.

Disadvantages

  • They require two fillet welds: one fillet weld at the hub of the flange and a second weld at the inside diameter of the flange near the flange face.
  • Though they can be used for high temperature and pressure applications, they typically are not as other flange types give a more secure joint.

 

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