An engineered stainless steel known for its high yield strength & decent corrosion resistance
- High Strength - About 2x stronger yield than 316 stainless steel
- Super Duplex - Decent general corrosion & cracking resistance
- Duplex Grades: Duplex 2205, Super Duplex 2507, Zeron 100
- Duplex set screw features and benefits
Duplex 2205 and Super Duplex 2507 stainless steel set screws are characterized by their high yield strength, which is twice that of the annealed yield strength of typical austenitic stainless steels, like 304 and 316 stainless steel screws. Because of this, Duplex 2205 and Super Duplex 2507 steel are some of the most common grades of duplex used for screws with Super Duplex 2507 set screws being the more corrosion resistant grade of the two.
Super Duplex 2507 set screws improved corrosion resistance lends itself well too applications prone to stress-corrosion cracking, crevice corrosion, pitting, erosion and general corrosion. Because of the properties of Duplex and Super Duplex stainless steel set screws are often used in chemical processing, petrochemicals, power industry and seawater equipment.
Usage of both Duplex and Super Duplex stainless steel should be limited to temperatures below 570° F as extended elevated temperature exposure can embrittle this material.
The most common grades of Duplex screws are Duplex 2205 and Super Duplex 2507. Gain more insight on these two grades by accessing our Duplex 2205 and Super Duplex 2507 overviews or by contacting our engineering experts.
Resources: Duplex & Super Duplex Torque Specs
Duplex set screws are unique in that they have no screw head, meaning that they have no protruding part past the threaded shaft. They are thread only and are available with a socket or slotted driver insert at one end. Set screws are used to secure an object within or against another object. Typically they secure a rotating part such as a gear or shaft. Duplex set screws are driven through a threaded hole in the rotating part until it is tight against the inner object, preventing from moving relative to the outer object. Set screws are available with various points depending on the application.
This is the most commonly used set screw and is identified by a cup-shaped indentation on one end. Duplex cup points are typically used for a quick, semi-permanent or permanent applications where it is acceptable to cut the cup point edge of the screw.
A cone point is easily identifiable by its sharp cone-shaped point – just like an ice cream cone. Duplex cone point set screws deliver the strongest clamping force due to the deep penetration of the point. As a result they are used for permanent assembly.
The cheapest and simplest of the set screw point styles, this screw has a flat surface on the bottom of the screw. This type is used when you need the ability to frequently change parts and require minimal shaft deformation.
Duplex Alloy 2205
Duplex 2205, UNS S32205, is a stainless steel material, whose “Duplex” name is derived from the mixed microstructure which contains roughly equal portions of ferrite and austenite. This grade is the most popular variety and this two-phase material is a significant upgrade from 316 stainless steel in terms of both yield strength and corrosion resistance.
Duplex 2205 Specifications: ASME SA 182, ASME SA 240, ASME SA 479, ASME SA 789, ASME SA 789 Section IV Code Case 2603, ASTM A 240, ASTM A 276 Condition A, ASTM A 276 Condition S, ASTM A 479, ASTM A 790, NACE MR0175/ISO 15156, NORSOK MDS D45 Grade F51, UNS S31803, UNS S32205, W. NR./EN 1.4462, Werkstoff 1.4462 Duplex
Super Duplex Alloy 2507
Super Duplex 2507, UNS S32750, is a two-phase stainless steel and is particularly well suited for use in environments such as warm chlorinated seawater and acidic, chloride containing media. It has similiar properties to Duplex 2205 but is more corrosion resistant and performs well in moderately corrosive environments.
Super Duplex 2507 Specifications: EN 10216-5, ASTM A789; A790, ASTM A182 ASTM A182, ASTM A815, ASTM A240, EN 10088-2, ASTM A479, EN 10088-3 EN 10088, ISO 15156-3, NACE MR0175, Werkstoff 1.4410 S.Duplex
Zeron 100 / F55:
Zeron 100, UNS 32760, is commonly know as F55, which is a slight varient of Super Duplex 2507. This alloy is well suited or seawater applications.
Zeron 100/F55 Specifications: ASTM A 182, ASTM A 182 (Grade F55), ASTM A 240, ASTM A 276, ASTM A 473, ASTM A 479, ASTM A 790, ASTM A 815, ASTM A314, NORSOK MDS 055, UNS S32760, W. Nr./EN 1.4501, Werkstoff 1.4501