A mid-ranged corrosion resistant alloy with good strengthStuds

Originally developed to combat sea water corrosion, AL6XN has expanded its role as being good mid-range corrosion resistant alloy. AL6XN studs are a low carbon, high purity, nitrogen-bearing "super-austenitic" stainless alloy. With a higher nickel and molybdenum content than Duplex 2205 and Super Duplex 2507, it delivers better corrosion resistance while giving a more cost effective alternative to nickel super alloys like Inconel or Hastelloy in moderately corrosive conditions.

Corrosion Resistance
•  Moderate general corrosion resistance
•  Excellent chloride / salt water protection
•  Good performance in phosphoric acid
•  Moderate resistance to nitric acid

AL6XN Corrosion Comparison

Chemical Resistance
In chemical processes which utilize chlorides, such as paper mills and waste water, stress corrosion cracking (SCC) is a common culprit for 316L stainless failures. Duplex alloys will outlast environments that will cause SCC in 316 stainless, but for more severe low PH environments, studs made from higher nickel content alloys like AL6XN will generally work better. For the most extreme situations, alloys with >45% nickel content like Hastelloy are often considered.

Outstanding Resistance to Salt Water
Seawater is where AL6XN studs outperform so many alloys providing protection to stress corrosion cracking, pitting and crevice corrosion in a broad range of marine applications. AL6XN studs contain a minimum of 6% molybdenum content and it is this addition of molybdenum that provides the greatest protection against pitting and crevice corrosion.

Mechanical Properties
Electrical Resistivity: 535 Ohm-circ mil/ft
Ultimate Tensile Strength: 108 ksi
0.2% Yield Strength: 53 ksi
Density: 0.291 lb/in 3

AL6XN strength Comparison v2

Chemistry
•  High molybdenum content provides enhanced corrosion protection in chloride environments.
•  Carbon helps to prevent sensitization during welding
•  Chromium enhances pitting and crevice corrosion resistance
•  The interstitial strengthening effect of nitrogen gives AL6XN studs good high strength properties

AL6XN Applications
•  Desalination plants depend on AL6XN studs for the salt water corrosion protection
•  Pulp bleaching equipment and piping 
•  The power industry uses AL6XN studs where salt water and chlorides are present such as steam surface condensers, supercritical, high pressure, feed water heaters, steam surface condensers, flue-gas desulfurization equipment and in nuclear power water piping 
•  Offshore 
•  Chemical Processing - processing tanks, vessels and pipes as well as plate and frame heat exchangers.

In addition to AL6XN common threaded studs, we also offer AL6XN weld studs. This specialty fastener provides a secure, cross-sectional weld in single-sided access situations. AL6XN weld studs are available in a variety of fastener styles.

Resources: AL6XN Torque Specs

AL6XN Stud Types: Weld Studs


AL6XN Chemical Composition & Specifications

AL6XN Specifications: UNS N08367, ASTM A 240, ASTM B 688, ASME SA-240, ASME SB-688, ASTM B690, ASTM B691, ASTM A240, ASTM B688, ASME SA-240, ASME SB-688

June 2020 AL6XN Chemistry


AL6XN Mechanical Data

 June 2020 AL6XN Tensile Data


Corrosion Curves for AL6XN

June 2020 AL6XN HCL Curve

 

June 2020 AL6XN Sulfuric Acid Curve

 

June 2020 AL6XN Phosphoric Acid Curve

 

AL6XN Corrosion Resistance in Boiling Solution June 2020 Version 2

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