A mid-ranged corrosion resistant alloy with good strength
- Good corrosion resistance to moderate acids & sea-water
- 50% stronger than stainless steel
- Usable temperature limit of 1000°F
- AL-6XN chemistry & specifications
- Socket head cap screw features and benefits
Originally developed to combat sea water corrosion, AL6XN has expanded its role as being good mid-range corrosion resistant alloy. AL-6XN socket head cap screws are a low carbon, high purity, nitrogen-bearing "super-austenitic" stainless alloy. With a higher nickel and molybdenum content than Duplex 2205 and Super Duplex 2507, it delivers better corrosion resistance while giving a more cost effective alternative to nickel super alloys like Inconel or Hastelloy in moderately corrosive conditions.
• Moderate general corrosion resistance
• Excellent chloride / salt water protection
• Good performance in phosphoric acid
• Moderate resistance to nitric acid
In chemical processes which utilize chlorides, such as paper mills and waste water, stress corrosion cracking (SCC) is a common culprit for 316L stainless failures. Duplex alloys will outlast environments that will cause SCC in 316 stainless, but for more severe low PH environments, socket head cap screws made from higher nickel content alloys like AL6XN will generally work better. For the most extreme situations, alloys with >45% nickel content like Hastelloy are often considered.
Outstanding Resistance to Salt Water
Seawater is where AL-6XN socket head cap screws outperform so many alloys providing protection to stress corrosion cracking, pitting and crevice corrosion in a broad range of marine applications. AL-6XN socket head cap screws contain a minimum of 6% molybdenum content and it is this addition of molybdenum that provides the greatest protection against pitting and crevice corrosion.
Electrical Resistivity: 535 Ohm-circ mil/ft
Ultimate Tensile Strength: 108 ksi
0.2% Yield Strength: 53 ksi
Density: 0.291 lb/in 3
• High molybdenum content provides enhanced corrosion protection in chloride environments.
• Carbon helps to prevent sensitization during welding
• Chromium enhances pitting and crevice corrosion resistance
• The interstitial strengthening effect of nitrogen gives AL-6XN socket head cap screws good high strength properties
• Desalination plants depend on AL-6XN socket head cap screws for the salt water corrosion protection
• Pulp bleaching equipment and piping
• The power industry uses AL-6XN socket head cap screws where salt water and chlorides are present such as steam surface condensers, supercritical, high pressure, feed water heaters, steam surface condensers, flue-gas desulfurization equipment and in nuclear power water piping
• Chemical Processing - processing tanks, vessels and pipes as well as plate and frame heat exchangers.
Resources: Al-6XN Torque Specs
When it comes to AL-6XN socket head cap screws, it’s all about clearance. These screws are the best choice for applications with limited installation access or clearance. Yet if you have an application with a lot of debris, you may want to select a AL-6XN hex head bolt or hex head cap screw, as they don’t have a socket drive which could get clogged.
- Ideal for applications with limited access as they require very little clearance around the fastener.
- Socket head cap screws can be used in locations where externally wrenched fasteners aren't desirable.
- Weight reduction on application as AL-6XN socket head cap screws are smaller – being that the cylindrical heads of socket screws need less space than hex heads and require no additional wrench space.
- Also known for safety, reliability and economy.
AL-6XN Specifications: UNS N08367, ASTM A 240, ASTM B 688, ASME SA-240, ASME SB-688, ASTM B690, ASTM B691, ASTM A240, ASTM B688, ASME SA-240, ASME SB-688